Overview
Why Impressions Went Digital
For most of the last century, taking a dental impression meant a tray of setting putty held in your mouth while you tried not to gag. It worked, but it had a weakness nobody could design away: the material itself moves. It shrinks slightly as it sets, distorts a little on removal, and moves again when the plaster model is poured. Each of those steps is small. They add up.
Digital scanning removes the material from the chain. Instead of copying your mouth in putty and then copying the putty in plaster, the shape is measured directly and stored as a file. We use two different digital techniques, for two genuinely different jobs, and this guide explains what each one does and when it matters to you.
Scanning
3D Intraoral Scanning: Mapping Surfaces
An intraoral scanner is a wand, roughly the size of an electric toothbrush head, that is moved slowly over your teeth. It projects a pattern of light onto the surface and reads how that pattern deforms across the curves of each tooth. From that distortion it calculates depth — and it does this many times per second.
Each individual capture is a small 3D patch. Software then stitches those overlapping patches together into one continuous mesh: a full digital model of your teeth and gums, accurate to a few tens of microns, which is a fraction of the width of a human hair.
What the scan is used for
- Crowns, onlays and veneers. The file goes straight to the milling machine or the laboratory. See our guides on zirconia crowns and porcelain veneers.
- Clear aligners and orthodontic planning. Tooth movement is simulated on the digital model before anything is made.
- Smile design. The scan is what proposed shapes are drawn onto, so you can see the result before a tooth is touched — see digital smile design.
- Night guards, and a permanent record. Your scan is a dated file. Years later it can be compared with a new one to measure wear or recession objectively.
The limitation worth knowing about
Stitching is the scanner's great strength and also its one weak point. Every join carries a tiny error, and over a short span — a single tooth, a quadrant — that error is irrelevant. But across a full arch with no teeth left as landmarks, the small errors accumulate along the curve. The scanner has nothing distinctive to lock onto across a smooth expanse of gum.
This is precisely the situation in full-arch implant work. And it is why a second technique exists.
Photogrammetry
Photogrammetry: Measuring Implant Positions
Photogrammetry solves a different problem, and it solves it in a completely different way. Rather than mapping surfaces, it measures positions.
Small coded markers — often called scan flags — are screwed onto each implant. A camera then photographs them from many angles in quick succession. Because the geometry of each marker is known exactly, software can triangulate from those images the precise three-dimensional coordinates and angulation of every implant relative to every other one.
Crucially, there is no stitching. Every implant is measured against the same single frame of reference, so error does not accumulate along the arch. Across a full jaw, photogrammetry is the more reliable of the two techniques for recording implant positions.
What photogrammetry does not capture
It records implant coordinates and nothing else — no gum contour, no soft tissue, no opposing teeth. On its own it cannot be used to make anything. In practice the two records are merged: photogrammetry supplies the implant positions, the intraoral scan supplies the soft tissue and the bite, and the laboratory designs on the combination.
The two techniques are not competitors. They answer different questions, and a full-arch case needs both answers.
Accuracy
Why the Difference Matters: Passive Fit
All of this exists to serve one requirement: passive fit.
A full-arch bridge is a single rigid framework screwed onto four, six or more implants at once. For it to be correct, it must seat on every implant simultaneously without being forced. If the recorded positions are even slightly wrong, the framework arrives with a built-in strain — it can be tightened down, but the whole structure is then permanently under load it was never designed for.
That strain does not stay quiet. Over months it shows up as screws that keep loosening, porcelain that chips at one end, framework fracture, and in the worst cases bone loss around the implant taking the most stress. Almost none of it is visible on the day it is fitted.
Getting the positions right at the record stage is therefore not a refinement. It is the difference between a bridge that lasts and one that generates problems for years. If you are considering All on Four or All on Six, this is a reasonable thing to ask any clinic about.
For Patients
What This Means for You in the Chair
From the chair, the practical differences are straightforward.
- No impression trays. Nothing sets in your mouth, so the gag reflex that makes some people dread impressions is largely avoided.
- Faster, and repeatable in seconds. If one area is unclear, that section is rescanned in moments rather than the whole impression being retaken.
- You can see it immediately. The model appears on screen as it is captured, so wear, cracks, recession and bite problems can be shown to you rather than described.
- Fewer remakes. Digital records are checked for completeness before you leave the chair, instead of a laboratory discovering a flaw days later.
- Files travel. Your scan can be sent to a laboratory or, if you are planning treatment from abroad, reviewed before you fly. Our treatment journey guide explains how this fits into the visit schedule.
One honest caveat: digital scanning is not automatically better in every situation. Deep margins sitting below the gum line, or a field that cannot be kept dry, can still defeat an optical scanner, and in those cases a conventional impression remains the right clinical choice. The technique should be chosen for the case, not for the brochure.
FAQ
Frequently Asked Questions
- What is the difference between a 3D intraoral scan and photogrammetry?
An intraoral scan maps surfaces. It projects light onto the teeth and stitches thousands of overlapping captures into a single 3D model of teeth and gums. Photogrammetry measures positions instead: coded markers are attached to implants and photographed from many angles, and software triangulates the exact coordinates of each implant. Because photogrammetry does not stitch, error does not accumulate across a full arch.
- Why is photogrammetry used for full-arch implant cases?
Across a full arch with no remaining teeth, an intraoral scanner has few distinctive landmarks to lock onto, so the small errors at each stitch join accumulate along the curve. Photogrammetry measures every implant against one common frame of reference, so it records implant positions more reliably over that distance. This matters because a full-arch framework must seat on all implants at once without strain.
- Does photogrammetry replace the intraoral scan?
No. Photogrammetry records implant coordinates only, with no gum contour, soft tissue or bite information, so it cannot be used on its own. The two records are merged: photogrammetry supplies implant positions and the intraoral scan supplies the soft tissue and bite, and the laboratory designs on the combination.
- Is a digital scan more comfortable than a putty impression?
For most people, yes. Nothing sets in your mouth, so the gag reflex that many patients associate with impression trays is largely avoided, and an unclear area can be rescanned in seconds rather than the whole impression being retaken. Digital scanning is not better in every case, though: deep margins below the gum line or a field that cannot be kept dry may still call for a conventional impression.
- What is passive fit and why does it matter?
Passive fit means a full-arch framework seats on every implant at the same time without being forced. If the recorded implant positions are slightly wrong, the framework is permanently strained once tightened, which shows up over months as screws that keep loosening, chipped porcelain, framework fracture or bone loss around the most stressed implant. Accurate records at the impression stage are what prevent it.